Best DIY power cable. Why not make?


Ok perhaps I don't get it.  You have hot, neutral, ground and connectors.  I am looking for advise from those that have found the secret sauce in making power cables or at least those that have had great success.  With all the quality cable and connectors why not make your own?  I refuse to pay $2,000 plus for a power cable that would take a hour to build.  I am seeking your guidance and suggestions.  Thanks!   
goose
brian and others,

Way back in the early days I too thought that after market power cords was hooey. Afterall, with all the romex used before the system how could one silly length of electrical wire make a difference? And if it does then why didn’t the manufacturer supply a better one with the product?

Well, a dealer loaned me a Synergistic Research Master Coupler power cord and when I first plugged it in I thought, ...what?... how the he--? this can’t be...
And from then on I was hooked. Now, not every after market power cord is a game changer and you do have to have a resolving system.
But, with the right cord and a good system you will not be able to go back to the stock cable.

ozzy
Good timing on this post. I have been considering this exact DIY project over the past few days. I am having no issues in finding good wall plugs, and IEC connectors on line, but the cable itself is proving to be a little harder to find. Can anyone point me in the right direction? I have checked out the DH Labs site, but I have not been able to find any other bulk cable supplier.
I have had great success making power cords . On eBay I found a vendor selling Oyaide Black Mamba V2 ( 12 gauge ) and Tunami V2 ( 10 gauge ) cables by the meter . The copper used is their 102SSC , the highest purity copper commercially available . It is copper foil shielded with a drain wire which you connect to the ground lug of the input plug . Google Oyaide 102SSC for the full story .

 The Neotech connectors I used are no longer at the vendor I found , but any brand with gold plated copper conductors ( not brass )  at the lowest price you can find will do .

 Commonly used brass has only 16% the conductivity of copper . A good search might read " copper US mains plugs " on eBay . Most connectors will handle the 12 gauge wires, but check closely if you go with the heavier 10 gauge wire as not all take that size . This 102SSC wire has slightly smaller outside diameter than all others due to their unique stranding and will fit more easily into connectors . YMMV

You will want to make the IEC end FIRST, since on the other end you cross the insulated wire to maintain correct polarity ( between hot and return ) and there is more room to do this at the power plug connector than at the IEC plug . Learned the hard way !   Work carefully and insure there is not one loose strand of wire shorting to another ! Get help if you need it .

So for about $650 I made myself 4 power cords, none longer than 3 feet , better than I had any right to have and probably better than many very pricey commercial power cords .
The improvement in sound quality , and especially quietness and impact were unreal .

I have no financial connection to any brand mentioned , I'm only a 70 year old audiophile with military electronics training .