Are you still planning to build a version with somewhat higher power output?
We started with 100 W into 8 Ohms, 200 into 4 simply because if you really need more power than that your speaker is impractical. The exception seems to be ESLs like the Sound Lab, which are easy to drive in that they don't need an exceptional amount of power, but challenge solid state amps because the bass impedance is so high (30 Ohms).
We would like to make a more powerful amp, but to be noticeably more powerful than what we have already, it would have to be 600-800 Watts at least. This is simply because of the logarithmic character of the ear, which is why deciBels are used to measure sound pressure.
This kind of power won't be possible with the existing module. As always, the challenge will be to keep distortion down and keep it benign.
Yes, but I think it is more evident with tube amps than with s-state?
Yes.
Regardless of the amplifier though, its distortion will always be higher driving a lower impedance. For this reason, if sound quality is your goal your amplifier investment dollar will be best served by a higher impedance speaker, all other things being equal (which of course they never are...).
However the class D seems to do nicely on lower impedances. Our local dealer likes how they drive the Magnaplanars in his store.