@utrak
I’ve got a question for the tube amp designers. How much of a difference does the power transformer make in a tube amp design? Is the output transformer more critical or the power transformer or both? I’ve read that the output transformer is absolutely critical and I know that they can be very expensive. However, how much would it degrade a good design to just go buy an Edcor power transformer, which I’ve heard are decent transformers, and use it with a high-quality output transformer?
Id better take this one since my amplifiers happen to have output transformers. I will admit in 1982 I did not know much about output transformers, I like many shied away from a traditional tube amp and decided to take Julius Futterman's work one step further and make it have DC output. The large output cap in Futterman's design is electrolytic and right in series with your speaker. Sold that design to Counterpoint and it became the SA-4, won some awards; yada yada yada.
I wanted to make a push pull EL-34 tube swappable amplifier so I decided to get into transformer design. You couldn't buy any off-the-shelf quality outputs in the 80s. It took a lot of time and thinking and trying things. Crowhurst taught me.
Now to your question, both are important in different ways. There was an old adage that in a mono amp the output and power should be the same size.. not terribly sensible but easy to say yay or nay to an amp at the swap meet.
The power and output do entirely different things. They both share the desire to be low loss. Loss in the power transformer makes heat, loss in the output robs potential power. Large power transformers have about 5-10% loss which becomes heat. They have a primary made of 100 feet of 16 ga wire in my case. Resistance is 1-2 ohms which is why I have trouble believing a 12 ga power cord can much enhance the situation.
Power transformers work at 50 or 60 HZ. I make those differently for each frequency otherwise the flux is 20% higher in Europe.
Output transformers are an entirely different animal. They have to work over a wide band of frequencies. To make a stable amplifier the output transformer has to go out to about 65 Khz. The laying down of the wire in an output transformer is most important. We also interleave the layers which means for instance, wind part of the primary, then part secondary, then part primary, then part secondary, then part primary. That is called a 5 layer or 5 interleaved transformer. While some makers claim 11 interleaves this causes too much capacitance and a measurable rise in plate current above a few KHz. If you play loud trumpet music you can bur up the tubes, especially if the speaker impedance is low there. It's all tradeoffs.
What happens next is how the transformers behave in the amplifier. The amplifier is literally build around the transformers. There is a big difference between designing a transformer and specifying one which is what most designers do.
Designing means figuring out all the wire gauges, insulation layers, interleaving, core size, stack, bobbin. Goes on and on.
Specifying a transformer means saying - 3db at 15 hz and 65 Khz. Done! Hope the transformer house has an old guy who knows how to do it. I have never been satisfied with outside vendors even when they wind my design. They have horrible problems with uniformity. Power transformers are easy, just count the turns and get the wire on there any way you can.
I've not tried an Edcor power, I have the outputs. Most of them are made for tube rectifiers I believe. I'm not fond of tube rectifiers in amps above 30 watt, ,certainly not 100 watts. Were you planning a tube rectifier? Which one?
What output transformer might you buy?
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