You may be overdriving your amp -- since it sounds good when you turn it down. Is it VERY LOUD at the point where it starts to distort and pop?
11:30 on the volume control does not indicate 45 percent power -- in your particular case it could be closer to 150 percent at that setting. You don't get bad distortion and popping unless you are clipping an amp excessively. The fact that it doesn't distort until the volume is raised past a certain threshold indicates the distortion is probably in the amplifier. If the volume level is not loud and the speakers are distorting badly then there may be something wrong with the amplifier. Try a different, more powerful amp if possible and see if the problem persists. Also, check your speaker cables and make sure none of the positive and negative connections are touching/shorting.
11:30 on the volume control does not indicate 45 percent power -- in your particular case it could be closer to 150 percent at that setting. You don't get bad distortion and popping unless you are clipping an amp excessively. The fact that it doesn't distort until the volume is raised past a certain threshold indicates the distortion is probably in the amplifier. If the volume level is not loud and the speakers are distorting badly then there may be something wrong with the amplifier. Try a different, more powerful amp if possible and see if the problem persists. Also, check your speaker cables and make sure none of the positive and negative connections are touching/shorting.