Need help on power supply caps


I recently bought new power supply caps knowing that they are larger in capacity and in phyical size . Because of limmited space in my amp if I solder them directly to the circuit board, they are to high to fit my cover on without cutting. I do have plenty of room to lay them down with about 3 inches of wire running from cap lugs to board. I read on blackgate web page that they strongly suggest no wires run from lugs . Also I am goig from 4200uf/47volts to 10,000uf/85volts Do I need to upgrade rectifier ? Any help would be great.
oldcar63
Sean- I would agree especially with BGs you don't have to use the standard 2-3X the working voltage for the rated voltage on the cap. What's your feeling about bypassing the main power supply caps with a small film cap, and any recos on what brands you prefer?

Oldcar63- Did you measure the working voltage on the 4200uf/47volts caps you're replacing? The BG STD4700/50 is a lot less money and would still be a big improvement.
As a general rule, the larger the capacitor in value, the lower the ESR. ESR is basically the series resistance of the cap and we want to keep that as low as possible. If you can find ESR specs for various caps, take that into consideration when shopping around.

As far as bypassing high value caps, i see no problem with doing so. I typically prefer to run multiple different values of caps if possible. Rather than just run one huge cap ( etc ) with a bypass cap, you can use several smaller caps of various ratings that equal the same appr value. By staggering their values, you stagger their charge / discharge rates and create a more effective filter over a wider bandwidth with less ripple. In the array of caps used, one can easily mix in some smaller values that would act as a bypass for the larger value caps.

The problem with doing so is that it can become rather unsightly i.e. a bunch of different sized caps, both in length and in diameter, sticking up all over the place. This is both a more costly route to go and more time consuming, hence the lack of commercial products that utilize such an approach. As a hands on DIY type of installation though, there's nothing from stopping someone from going this route other than time, patience and space within the unit itself. Sean
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Thanks for help on the caps. I have installed them with no problem . They are a big Improvement over the stock caps right out of the gate . Just wondering how long till they break in ? Any advicewould be great.
If it is a solid state device, leave it powered up 24/7 for a couple of days. Turn the device off, unplug it from the wall and then turn the device back on. Leave it turned on but unplugged for a good period of time as you want to fully discharge the caps. Turn the device back off and then plug it back in. Turn it on and leave it powered up 24/7 for several more days. Repeat the above once again a few days later. This will help the caps to fully form and settle in. After repeating this cycle two or three times, you'll be over 90% of the way there. The remaining settling will occur over time due to thermal cycling and dynamic stress during normal use. Sean
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