New Variac for Joule Electra Amps

I managed to open the variac and I saw that the windings were blackened generally, there was little to any 'brush' to speak of and probably most worrying, there was a vertical segment of the winding that was essentially gone (the outer metal winding was likely smoke/carbon at this point, revealing an inner winding. I guess it's hard to describe but I have the photo.

I wish I could just buy a cheap new one or have this one fixed quickly, but am guessing there's no recourse there?

I guess I'll have to bite the bullet and ship it to the after-warranty service dept.

Outlier,

It's toast! It is not worth repairing in my opinion. I would just see what a new one would cost. A new one will come with a warranty.

The variac is the latter; manually 'dialed up' to operating voltage of approximately 166 volts.
12-09-14: Outlier

166 volts? Why so high? Does the power amps have a regular US 15 amp 125V plug on the end of the cord?

You can buy variacs all day long that go up to 140V that plug into 120V mains power.

Somewhere on the variac should be a data plate showing the input voltage and the FLA, full load ampere rating of the unit. It should also list the max output voltage.

Here is one manufacture I found using google.
http://variac.com/staco_3pn10_20.htm

Scroll down the page to Portable Voltage Doublers - 120V input/0-280V output.

http://www.iseincstore.com/3pn2520b-xdamvariabletransformer120vacsinglephaseinput0-280vacoutput43acasedmodelwithcordplugreceptaclelightedswitchandfu.aspx

Note the 250 volt output receptacle.
.

Hi Jea48,
Thanks for the great info. Yes, I'd feel far comfortable buying a new one, assuming it will work with the amps.

The 166volts recommended setting is likely because the momoblock amps are approximately 160 watts per channel into 8 ohms and the variac is driving both of them (Could that be it? - The setting recommendation is quite specific in the instruction manual). A friend of mine had the VZN-80 (which is essentially the stereo version, but half the power - like one monoblock with two sets of speaker outputs in inputs) and the voltage setting for his variac was essentially half mine.

My wall outlets are regular 15-amp.

I think a key reason an aftermarket variac may not work though is that the one that came with the Joule connects between each amp twice (an output power cable from the variac to the amp, and back from the amp to the variac, for each channel). Two of those connections are hard-wired from the variac and plug into the amp, and the other two connections are regular/removable power cords (plugging into the variac via male connection and into the amps via female connection, if that makes sense). I'm not sure why that 'feedback' loop is there...and I don't think other aftermarket variacs have that setup.

If it's useful I could send photos..

Thanks again for the great help. I certainly would feel more comfortable with a new variac, but would it work with the amps (especially given what I assume is some 'feedback cabling' that is employed with the Joule amps)?

I think a key reason an aftermarket variac may not work though is that the one that came with the Joule connects between each amp twice (an output power cable from the variac to the amp, and back from the amp to the variac, for each channel). Two of those connections are hard-wired from the variac and plug into the amp, and the other two connections are regular/removable power cords (plugging into the variac via male connection and into the amps via female connection, if that makes sense). I'm not sure why that 'feedback' loop is there...and I don't think other aftermarket variacs have that setup.

That is where you call in a qualified tech.

Why does it take 10 weeks?? Joule's website sites an average turnaround time of 6 business days with the longest being 15 days.

Outlier,

For what the Joule Electra VZN-160 amps retailed for new I would buy the variac the manufacture recommends from the manufacture. From your last post there is a lot more going on than just varying the voltage to the amps. It sounds like the variac is built/mated specifically for the amps.

I would suggest when you get the new one keep a log on the hours used. Check the autotransformer winding wiper brush for wear and have it replaced long before it’s end of life.
I also hope your amps were not damaged when the variac started arcing.

Best of luck,
Jim