Hi Roger,
I take it from your description and photos that the drivers are completely inside the box, and all of the sound comes out the ports? In other words, the drivers are not exposed at all?
If this is the case, then you have a band-pass enclosure. And if it uses Scan-Speak drivers . . . the vast majority of which have a pretty low Qes . . . that means that this is probably a sixth-order bandpass enclosure. Also, a 6th-order bandpass box, with two 16" drivers, tuned to low frequencies, could easily be as freaking huge as what you have.
I think that you may indeed be overdriving it, and what you hear is the woofer voice-coil(s) smacking up against the magnet back-plate. The main feature of this enclosure type is that it produces output at a narrow range of frequencies typically lower than the driver could produce in a conventional reflex or sealed enclosure. The main tradeoff is lower efficiency, and possibly excessive cone excursion at certain frequencies.
But regardless of which type of enclosure you have, increasing the amount of stuffing inside the box will lower the efficiency (bad), smooth its transition region (good), and increase power handling by controlling cone excursion (good). The question for your enclosure will be whether or not the increase in power handling will make up for the loss of efficiency . . . but it's a good place to start.
Keep in mind that if you add stuffing to any band-pass box, you'll want to keep about the same amount and density of fluff on BOTH sides (the 'front' and 'back') of the driver(s).
I take it from your description and photos that the drivers are completely inside the box, and all of the sound comes out the ports? In other words, the drivers are not exposed at all?
If this is the case, then you have a band-pass enclosure. And if it uses Scan-Speak drivers . . . the vast majority of which have a pretty low Qes . . . that means that this is probably a sixth-order bandpass enclosure. Also, a 6th-order bandpass box, with two 16" drivers, tuned to low frequencies, could easily be as freaking huge as what you have.
I think that you may indeed be overdriving it, and what you hear is the woofer voice-coil(s) smacking up against the magnet back-plate. The main feature of this enclosure type is that it produces output at a narrow range of frequencies typically lower than the driver could produce in a conventional reflex or sealed enclosure. The main tradeoff is lower efficiency, and possibly excessive cone excursion at certain frequencies.
But regardless of which type of enclosure you have, increasing the amount of stuffing inside the box will lower the efficiency (bad), smooth its transition region (good), and increase power handling by controlling cone excursion (good). The question for your enclosure will be whether or not the increase in power handling will make up for the loss of efficiency . . . but it's a good place to start.
Keep in mind that if you add stuffing to any band-pass box, you'll want to keep about the same amount and density of fluff on BOTH sides (the 'front' and 'back') of the driver(s).