I will report back after 200 hours. I am not sure I agree with your assessment of solder adding benifits that outweigh the proposed effect of micro arching at these low voltage signal levels. My ears and experience suggest otherwise. I am open minded however and perhaps in this instance the resulting sound is not compromised.
No need to thicken the material at all. Leave it as is and drill a hole for a set screw that is mounted in the outer plastic case. (Perhaps two) The screw forces the wire up against the wall of the material. Nice direct connection with no solder. The outer case will need development and it will cost more. It should be made to support the wall of the connector material.
No need to thicken the material at all. Leave it as is and drill a hole for a set screw that is mounted in the outer plastic case. (Perhaps two) The screw forces the wire up against the wall of the material. Nice direct connection with no solder. The outer case will need development and it will cost more. It should be made to support the wall of the connector material.