7' from the wall is a great luxury. Do you also have a high ceiling? Ceiling bounce is a real issue.
XO layout space is a real issue that will have to be engineered as we go. Thiel used good resistors, I don't remember the facts. You might trace the specs of your actual resistors. But I do know that we chose those carefully, considering costs. There is a theoretical and audible improvement from more linear resistors, but I don't know where the present solution fits in that landscape.
The general answer to the mod / value / cost of caps is that the smaller values must be higher quality to get improvement. We are fudging to get the most gain for the least cost by using less expensive caps for the bulk of the work and tricking out the smaller values which we can more easily afford.
The woofer cap deserves cost restraint, the impulse transient is far slower for lower frequencies. If the 33uF is a Solen film cap, that's probably OK. Upgrading to an SA seems plenty to me. Note that Jim bypassed 'lytics (etc) with a small value teflon for bigger sonic improvement than swapping the whole thing for a film type. Out of the blue (no real research yet), I would suggest a 32 ± SA bipassed with 1uF ± teflon as a high likelihood of success. FYI: Gary Dayton worked with Jim on these issues and may be willing to share some insight if you (all) want to rattle his cage.
As an ultimate 7.2 upgrade, I would imagine outboard XOs to reduce size / layout constraints and take the XO farther from driver EMF and microphonics. I always heard added congestion when packing the XO into the cabinet.
XO layout space is a real issue that will have to be engineered as we go. Thiel used good resistors, I don't remember the facts. You might trace the specs of your actual resistors. But I do know that we chose those carefully, considering costs. There is a theoretical and audible improvement from more linear resistors, but I don't know where the present solution fits in that landscape.
The general answer to the mod / value / cost of caps is that the smaller values must be higher quality to get improvement. We are fudging to get the most gain for the least cost by using less expensive caps for the bulk of the work and tricking out the smaller values which we can more easily afford.
The woofer cap deserves cost restraint, the impulse transient is far slower for lower frequencies. If the 33uF is a Solen film cap, that's probably OK. Upgrading to an SA seems plenty to me. Note that Jim bypassed 'lytics (etc) with a small value teflon for bigger sonic improvement than swapping the whole thing for a film type. Out of the blue (no real research yet), I would suggest a 32 ± SA bipassed with 1uF ± teflon as a high likelihood of success. FYI: Gary Dayton worked with Jim on these issues and may be willing to share some insight if you (all) want to rattle his cage.
As an ultimate 7.2 upgrade, I would imagine outboard XOs to reduce size / layout constraints and take the XO farther from driver EMF and microphonics. I always heard added congestion when packing the XO into the cabinet.