anzen - it’s a complex, multi-dimensional puzzle. In terms of pure signal propagation, PCBs outdo most PtoP layouts, especially if one-sided. PCBs shorter leads create smaller antenna effects. A new insight (to me) is how signal chaos is created when P to P has inputs and outputs entering the same solder-lug from the same direction. Two-sided layouts allow that distortion mechanism to be eliminated - with care and extra hassle. A requirement in this Renaissance project is the variety of quality levels supported in the same package. I want my layouts to accommodate various sizes of components. And on and on.
Placing the boards vertically facilitates thermal management via convection air over all component surfaces. Heat dissipation is a big deal for circuit stability under load. Edge mounting is more difficult and more optimal - but worth the effort since I’m aiming for a higher performance plateau(s) than original Thiel products. I’m pleasantly surprised how much room for improvement exists in the same platform with the same drivers, circuitry and cabinet.
Best material for XO panel is Panzerholz, German compressed and heat treated wood product that is extremely strong and internally very well damped - and very expensive. Next best is 1/4" masonite which comes pretty close at 5% cost. Outboarding significantly reduces need for vibration control. For inboard panels I’m suspending the panel in rubber grommets to decouple from cabinet panel resonance modes. Again, I’m pleasantly surprised how these various aspects accumulate into cleaner performance.
To answer more directly: I will be using wood-based point-to-point panels exclusively for their strength, superior electro-magnetic performance and layout flexibility.