mbleming:
when people tell you to swap the tubes, they don't necessarily mean to buy a new set, they mean for you to take the tubes that run the right channel and place them in the sockets of the tubes that run the left channel, and vice versa. by switching the tubes positions in the amp, you can narrow down if it's a bad tube causing the pop as the pop will travel from one channel to the next.
now, if the popping is in both channels, it might not be a fault tube. as you stated, there are lots of variables at work. out of curiosity, what amplifier are you using?
when people tell you to swap the tubes, they don't necessarily mean to buy a new set, they mean for you to take the tubes that run the right channel and place them in the sockets of the tubes that run the left channel, and vice versa. by switching the tubes positions in the amp, you can narrow down if it's a bad tube causing the pop as the pop will travel from one channel to the next.
now, if the popping is in both channels, it might not be a fault tube. as you stated, there are lots of variables at work. out of curiosity, what amplifier are you using?