07-24-12: Distortions
Does the voltage gain play into this at all?
No, gain and impedance compatibility are two separate issues, although if the amplifier's input impedance is too low in relation to the preamp's output impedance (which it is not in this case) there will be a very slight reduction in overall gain.
I see that in stock form, prior to the recent modifications, your preamp had a line stage gain of 26 db. That in combination with the amp's 30 db gain, as you realize, is way too high, especially if you are using a digital source having the typical full scale output of 2 volts or so.
I see that you have another thread in progress on amplifier replacement and other possible approaches, and you've already received an intriguing input from Steve McCormack himself!
Regards,
-- Al