VPI Classic motor question


I have a Classic with the 600 RPM motor. The table is 2.5 yrs old. The motor started making a swooshing sound on each rotation about a year ago which continued after lubricating it. The sound could only be heard with the ear to the pulley and the speed stability seemed fine with the SDS. I lubricated the motor again about two weeks ago, including removing the pulley and cleaning the shaft, and the swoosh continued. Today I started hearing a more frequent noise that sounds like a very low friction sound. Still very low, but what the hell?

Is there is anything I can do about it at this point? I don't think putting more oil into the motor after I just lubricated it will fix it. If the speed appears to be ok, should I just ignore it? The first time I heard the noise VPI did not offer any advice beyond lubricating the motor. Is replacing the motor the only way to take care of the problem perhaps?

Any advice and feedback would be appreciated.
actusreus
It was $150.00 plus the shipping, and I got the new pulley. I never had any problem with removing and installing either pulley. I just loosen the screws, removed the pulley, did what ever it was that I had to do and put it back on and tighten it "snug."

M~
Captain_winters,

Your method makes sense to me. Mike's response does not. Do you understand it? It sounds like he suggests pulling the shaft all the way up. "Very little vertical motion" would simply depend on whether you pulled the shaft all the way up or not before fixing the screw so you're either supposed to do it or not. Also, the shaft turns with the collar, so I don't understand how "turning freely" is a dependent factor in the correct re-installation.

Getting the pulley not to vibrate was a very painstaking process for me so I am very reluctant to remove it yet again to try what you suggested, but it sounds to me like you might be onto a fix. Any other shaft position will necessarily result in the collar virtually touching the stationary area of the motor save for the tiny washer. My only concern about what you suggested is the fact that when I had the shaft all the way down, I could hear a clicking noise in addition to the swooshing noise, which I thought was the shaft rubbing against the bottom of the motor. Moving it up reduced the noise and got rid of the clicking.

So what did you end up doing?
Actusreus,
I took the pulley, brass collar off the motor, and cleaned everything up, after a year there was a little bit of dirt mixed in around the stationary area and on the collar.  This is the primary advantage of dis-assembly versus using the syringe method, the ability to clean the area.  I used a tooth pick to oil the top part of the Armature (rotor), adding about 2 - 3 drops.  Then I also oiled the stationary area, the bushing, and the Armature shaft.  I originally put everything back together as described in my email to Mike and left it like that for about 2 - 3 weeks.  I then corresponded with Mike, and received the method which I posted.  Essentially he is saying that the collar is needed to ensure the symmetrical position of the Armature within the stator.  That did make sense to me, since as I did mention, the collar is recessed to fit the stationary area on top of the motor.  Lifting up the shaft, lifts up the armature, which re-positions the armature in the stator.  It also in turn, puts a little bit of pressure, from gravity, against the collar as it fits like a glove into the stationary part of the motor.  I surmise, based on MIke's remarks, that it is important to have that little bit of gravity pressure against the collar.  This also keeps the armature centered when you have the additional sideways pressure from the belt.  
Ultimately I re-positioned the collar, exactly as Mike instructed in the email.  I put the shaft all the way up, then tightened the collar, so there was no play.  I then barely loosened the collar and allowed the shaft to fall a very, very small amount.  So right now there is an almost imperceivable amount of up and down motion on the shaft.  That is how I currently have my motor configured.  If I make any more changes, it would be to give it a little more play, but right now I will leave it as is.  Also, since I know the collar is rubbing against the stationary area, I will be very diligent about keeping that area oiled up.   
As far as "noise" coming from the motor.  I believe the primary source of noise is coming from the collar rubbing against the stationary area, however, I will say, that with Mike's method it is very uniform, whether the belt is on or off of the pulley.