Al, computer cooling, certainly a 'side issue' here is related to hifi. The point being that 'heat kills'. Enough statistical data exists to support this.
I had a Motherboard which had an automatic overclock feature when the CPU was pushed. I kept it on the most conservative setting and ran one of the Zalman Cu/Al 'mushroom' shaped heat sinks with the fan on 'full'. I chose a conservative CPU and never pushed it. I never saw my 2.4gig CPU go above about 2.6 I kept the dust bunnies cleaned and the all the cooler fins de-linted.
Point is valid that 'heat kills'.
Processing temperatures for Silicon devices run from about 1150c for some of the Junction Drives down to very low temps like 200c or less, used for 'sinter' or 'anneal' processes...usually right at, or near the 'end of the line'. Nothing goes above about 425c after 'metalization' which is usually an aluminum alloy and deposited somewhere mid-line. I am not current on what is used in State of the Art CPUs. They may have gone to copper or some other metal. Very thing / narrow aluminum has some problems with reliability and electromigration.
The 'statistics' to which Paperw8 also refers to are valid. They are well understood and proven. That they are statistics means you are dealing with populations.....large numbers of a given object some of which will crap out immediately and others which will last.....seemingly forever. The 'take away' is that Al is also correct: MTBF is the most visible metric applied to this stuff. The object of manufacturing quality is to produce product in the middle of the spec. All 'excursions' are suspect.
Semiconductor plants, called 'fabs' spend a bundle on 'rel labs'....Reliability. Here they torture what they make in an 'accelerated' lifetime. Indeed, before a new product or process is released to production, parts must go thru what is called a '1000 hour burn-in'. Too many failures or parametric shifts during the test are grounds to deny the 'go ahead' for volume production. What went wrong? The innocent are usually than punished.
I worked at a company that had a 'Hi/Lo' group. Bad lots were investigated....what went wrong? Especially GOOD lots got the same treatment....what went right? Go Figger.
Now, if you go for the 'weakest link' line of thought, buying mil-spec stuff for part of your design and cheap-o commodity chips for other parts doesn't make sense. This is why good equipment is not only well designed...but well executed, too. One could probably build a Bryston Copy for a fraction the cost of the real thing but out of cheaper parts and NO warranty! It wouldn't surprise me to learn that companies like Bryston had 'thermal budget' folks on hand. Engineers to calculate and verify type and amount of heat sinking. Even those IR imagers to look for 'hot spots'. All sorts of cool, hi-tech lab gear.
Mil Spec parts are not necessarily different from those you can buy. I say necessarily because electrically they may be the same and even made in the same fab. The difference is that NO rework is allowed, so if a production 'lot' has a problem, it is immediately either scrapped or degraded to 'consumer'. Other rules apply and the factory audits are BRUTAL. A factory must EARN the right to build Mil-Spec parts and be so certified. Than periodically audited. The taxpayer picks up the bill. You'd use parts like that, too, if a repair call took you 200 miles into space.
I had a Motherboard which had an automatic overclock feature when the CPU was pushed. I kept it on the most conservative setting and ran one of the Zalman Cu/Al 'mushroom' shaped heat sinks with the fan on 'full'. I chose a conservative CPU and never pushed it. I never saw my 2.4gig CPU go above about 2.6 I kept the dust bunnies cleaned and the all the cooler fins de-linted.
Point is valid that 'heat kills'.
Processing temperatures for Silicon devices run from about 1150c for some of the Junction Drives down to very low temps like 200c or less, used for 'sinter' or 'anneal' processes...usually right at, or near the 'end of the line'. Nothing goes above about 425c after 'metalization' which is usually an aluminum alloy and deposited somewhere mid-line. I am not current on what is used in State of the Art CPUs. They may have gone to copper or some other metal. Very thing / narrow aluminum has some problems with reliability and electromigration.
The 'statistics' to which Paperw8 also refers to are valid. They are well understood and proven. That they are statistics means you are dealing with populations.....large numbers of a given object some of which will crap out immediately and others which will last.....seemingly forever. The 'take away' is that Al is also correct: MTBF is the most visible metric applied to this stuff. The object of manufacturing quality is to produce product in the middle of the spec. All 'excursions' are suspect.
Semiconductor plants, called 'fabs' spend a bundle on 'rel labs'....Reliability. Here they torture what they make in an 'accelerated' lifetime. Indeed, before a new product or process is released to production, parts must go thru what is called a '1000 hour burn-in'. Too many failures or parametric shifts during the test are grounds to deny the 'go ahead' for volume production. What went wrong? The innocent are usually than punished.
I worked at a company that had a 'Hi/Lo' group. Bad lots were investigated....what went wrong? Especially GOOD lots got the same treatment....what went right? Go Figger.
Now, if you go for the 'weakest link' line of thought, buying mil-spec stuff for part of your design and cheap-o commodity chips for other parts doesn't make sense. This is why good equipment is not only well designed...but well executed, too. One could probably build a Bryston Copy for a fraction the cost of the real thing but out of cheaper parts and NO warranty! It wouldn't surprise me to learn that companies like Bryston had 'thermal budget' folks on hand. Engineers to calculate and verify type and amount of heat sinking. Even those IR imagers to look for 'hot spots'. All sorts of cool, hi-tech lab gear.
Mil Spec parts are not necessarily different from those you can buy. I say necessarily because electrically they may be the same and even made in the same fab. The difference is that NO rework is allowed, so if a production 'lot' has a problem, it is immediately either scrapped or degraded to 'consumer'. Other rules apply and the factory audits are BRUTAL. A factory must EARN the right to build Mil-Spec parts and be so certified. Than periodically audited. The taxpayer picks up the bill. You'd use parts like that, too, if a repair call took you 200 miles into space.