@gerardff i agree that ARC should have found the problem with the unit when In for the upgrade based on the checklist that they say the do whenever the unit comes in for service. However I can see them missing it if it was not exhibiting the symptoms at the time. I would think if it's not a weak solder joint but rather a weak resistor or other component sometimes those things are hard to see with a visual inspection.they say the check for cold/weak joints. I am however happy you found a work around that you are ok with.
In regards to the power supply tube upgrade I did finally get a call back from ARC a few days after the unit had been taken to the local tech and the upgrade is still available for $300 and I do plan to send it in, but I am going to enjoy it for a few weeks first. I was told it would be a 3-4 week turn around and with round trip shipping add another 2 weeks plus another $100 lol.
I hear you on rolling the output tubes and i have have made a note of the ones your using and I have planned to do just that at some point. The unit sounds so darn good As it is and it is hard to imagine it sounding any better but that is the beauty of the hobby right.
Regarding it soundibg better with the the top off I wondered about that and may operate it in that way as well. It kinda makes sense when you think about it and I'm sure that is the reason why most of their newer gear has the tubes exposed on the cabinet design.
Thanks for the info. Good stuff.