For return ducting, internally lined sheet metal ductwork would be my first choice for noise reduction, followed by ductboard. By the way, ductboard IS code approved for residential and commercial HVAC systems. I'm not crazy about the fiber from ductboard either. Internal insulation lining is MUCH better. Wrapping the outside of metal ductwork with insulation is done primarily to prevent condensation and avoid energy losses through the duct walls. In my experience wrapping the outside of metal ductwork with insulation does little to reduce or dampen air noise inside the ducts-which is what Bill wants to accomplish.
Make sure any metal ductwork is heavy gauge. This will help prevent ductwork noise often experienced when the blower first comes on and pressurizes the duct system.
As to filtration, an Aprilaire Space Gaurd media type filter installed by the blower does a great job and adds to noise reduction due to its thickness and composition. Some electronic air filters will marginally outperform the Space Gaurd but require maintainance and make some noise.
Hope this helps.
Roger
Make sure any metal ductwork is heavy gauge. This will help prevent ductwork noise often experienced when the blower first comes on and pressurizes the duct system.
As to filtration, an Aprilaire Space Gaurd media type filter installed by the blower does a great job and adds to noise reduction due to its thickness and composition. Some electronic air filters will marginally outperform the Space Gaurd but require maintainance and make some noise.
Hope this helps.
Roger