HELP - Electrical / Wiring with new build of home


Hello and thank you for reading this.

As some of you know, I am in the process of building a new home, with a dedicated audio room, 5 dedicated 20A circuits, etc., and other features to hopefully help the system sound its best for many years to come.

While walking the house this evening, I noticed the large "umbilical" coming from the breaker box, running through the basement rafters out to the garage (I assume to be connected to the meter outside) appeared to be aluminum. The electrical drop must have been a good 2" or perhaps even 3" in diameter, with 4 distinct stranded wires inside. Again- all appeared to be aluminum.

I have done some forum searches, and didn't find much, but am quite sure I have been told to make sure it is all copper and NO aluminum. I have already shot off an email to the builder, but I will need help and/or "ammunition" as to why the aluminum is "unacceptable" and why it needs to be copper.

Please correct me if I am incorrect and the aluminum is fine. Please also give me all the info I need to get the copper if the aluminum is not good.

Thank you for all the help in advance!
audiofankj


This off the web:

The Hazard

Aluminum wiring, used in some homes from the mid 1960's to the early 1970's, is a potential fire hazard. According to the U.S. Consumer Product Safety Commission, fires and even deaths have been reported to have been caused by this hazard. Problems due to expansion can cause overheating at connections between the wire and devices (switches and outlets) or at splices. CPSC research shows that "homes wired with aluminum wire manufactured before 1972 are 55 times more likely to have one or more connections reach "Fire Hazard Conditions" than are homes wired with copper. "Post 1972" aluminum wire is also a concern. Introduction of the aluminum wire "alloys" in 1972 time frame did not solve most of the connection failure problems. Aluminum wiring is still permitted and used for certain applications, including residential service entrance wiring and single-purpose higher amperage circuits such as 240V air conditioning or electric range circuits.
Reducing Risk

As of the current date of this page only two remedies have been recommended by the CPSC: discontinued use of the aluminum circuit or, less costly, the addition of copper connecting "pigtail" wires between the aluminum wire and the wired device (receptacle, switch, or other device). The pigtail connection must be made using only a special connector and special crimping tool licensed by the AMP Corporation. Emergency temporary repairs necessary to keep an essential circuit in service might be possible following other procedures described by the CPSC. A special installation method is described in the article we posted on 1/31/96 below.

Here is the site:

http://inspect-ny.com/aluminum.htm

This may not convince your builder to change but it is enough ammunition to allow you to "be upset" with his choice.

With the price of new houses, I doubt this builder want's an unhappy customer, perhaps he will swap you for copper to appease you.

I did all copper except from the power transformer to the weather head. I scheduled copper to the weather head until the installer realized that the additional weight of the copper would pull my service box and meter off the house. Not wanting an additional creosote power pole in my back yard, I had to make that one compromise.

Where yours is run there is no reason except for the installer to save money. Copper is a lot more expensive.
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Of course you need to verify your particular installation with an expert on your particular home.

However, to the best of my knowledge it is very common, normal, acceptable, and of no concern for a home's wiring to be aluminum from the service panel to the meter to the pole.

The BIG safety concern is the internal wiring within the home (from the service panel to the junction boxes and outlets and switches).

Many of these homes internally wired with aluminum throughout have already been retrofitted with copper wiring so it is actually unusual to stumble across a home with 'aluminum' wiring these days.

I found out this tidbit when we purchase a home built in 1960 where the owner listed the wiring as aluminum. It turns out he was specifying the wiring from the pole to the house but I still had the inspector thoroughly check the internal wiring and did a little research myself.

-IMO
Tin plated copper looks like aluminum & is sometimes used, fwiw.
Anyway, aluminum wire at the service entrance to my house, that was landed on properly designed terminals, would not bother me in the least. The small gauge stuff, and connection to terminals that will not allow for creep or are not of the proper material (corrision) is where the cheese gets binding,
If you want to pay extra for copper the builders should give you that option, imo.
Here is the reply from the builder this morning:

"all wiring in the home is copper except the feed from the panel to the breaker box which is aluminum I personally have never done a copper service line because of price I will get you a price for this a.s.a.p. aluminum is our standard included with the house. as for the feed from the street to the outside panel sawnee has a standard service cable which they run aluminum. I am not sure if they will up grade or not."

Please advise if this feed from the panel to the meter is acceptable in aluminum... also, will it affect sonics?

Thanks again