I do indeed think you may well have a gain mismatch between the DAC and the amplifier. What you described is precisely how this would sound like: clipping of louder passages.
Part of the traditional criticism of digital comes from precisely this, as the 2V output for cd players as specified in the Red Book was too high for many amplifiers of the day. Hence Quad after the introduction of CD produced a special input board for their existing amplifiers. These days, there are still many amplifiers that cannot quite handle this signal level. In your case, the situation is aggravated because your DAC has a 2.8V output (what is your amplifier’s input sensitivity?). A telltale sign would be that you do not have to open the volume control very much to get a loud signal. Now you may ask why manufacturers would specify a DAC or CD player with an output level that is too high, or amplifiers with a high input sensitivity. The answer is that the human brain interprets louder as better. So in a demo room, the louder player/DAC or the more sensitive amplifier will always be interpreted as the better.
So how do you find out if this is the case (after all, the problem may be different from what I suggest, mine is only an hypothesis)? The first test is the volume control setting. If this suggests that you may have a gain mismatch issue, there are two options. The technical one is to have a look with a scope. Such clipping is easily visible. The second is to use a clean test tone and raise the volume until you hear trouble. The third one is to insert inline attenuators, and see if that improves the situation. If it does, you also have your (fortunately very cheap) solution.
See here for some demo material and discussion: http://www.harbeth.co.uk/usergroup/forum/the-science-of-audio/amplifier-matching-mismatching-and-cli...
Part of the traditional criticism of digital comes from precisely this, as the 2V output for cd players as specified in the Red Book was too high for many amplifiers of the day. Hence Quad after the introduction of CD produced a special input board for their existing amplifiers. These days, there are still many amplifiers that cannot quite handle this signal level. In your case, the situation is aggravated because your DAC has a 2.8V output (what is your amplifier’s input sensitivity?). A telltale sign would be that you do not have to open the volume control very much to get a loud signal. Now you may ask why manufacturers would specify a DAC or CD player with an output level that is too high, or amplifiers with a high input sensitivity. The answer is that the human brain interprets louder as better. So in a demo room, the louder player/DAC or the more sensitive amplifier will always be interpreted as the better.
So how do you find out if this is the case (after all, the problem may be different from what I suggest, mine is only an hypothesis)? The first test is the volume control setting. If this suggests that you may have a gain mismatch issue, there are two options. The technical one is to have a look with a scope. Such clipping is easily visible. The second is to use a clean test tone and raise the volume until you hear trouble. The third one is to insert inline attenuators, and see if that improves the situation. If it does, you also have your (fortunately very cheap) solution.
See here for some demo material and discussion: http://www.harbeth.co.uk/usergroup/forum/the-science-of-audio/amplifier-matching-mismatching-and-cli...