Thank you Tom. The cabinet seems to be the most time consuming part of making a speaker at least in the DIY world. I suppose with CNC equipment then maybe the process will be much faster. Personally for me the cabinet takes about 70% of the time and the rest for the electronics. But even with CNC, I suspect the cabinets will always be the most expensive part of making a speaker, especially with the high end speakers. One of the most understated part of Thiel is in their cabinetry in term of being "furniture friendly" as most people usually talk of Thiel as just "first order coherent".
I’ve assumed (or maybe read somewhere) that Thiel designed their speakers to be used with the grills on (as in the sonic effects of the grill were accounted for in the design).
I used to listen with the grill off and I notice the upper frequencies were a bit more "open". Also just like most first order design, the sound balance of the Thiel is a bit sensitive to "toe in". I listen with the speakers pointing straight forward. With "toe in", the upper frequencies were slightly more pronounce than I would like.
I wonder if the grill only affects the sound pressure to the affect of about "1dB" as Tom said. It’s possible that the grill also affect the "resolution" as well and ultimately the "openess" of the sound. My thinking is that the grill may affect more than just "1dB" less. That is even if you fine tune the treble energy to account for the "1dB", it still may not be the same as with "grill off".
There have been some claims with respect to "audible transparent" cloth but I doubt it though, especially where a system has a lot of resolution that will high-light any characteristic of the equipment chain.