Hi. Newbie here. I've been reading this thread with interest and wondered if it might be helpful to briefly summarize the basic rationale behind a 2.5-way design.
It's really a question of performance versus cost. Multiple woofers deliver more bass output than a single woofer. If those woofers are relatively small -- say, 6.5-inch or less -- they should also deliver reasonably good sound in the midrange. However, if they are all operating in unison up to the crossover point with the tweeter, there will be anomalies in the midrange stemming from the physical separation of the woofers. So only one woofer (usually the one closest to the tweeter) is allowed to operate that high; the other (there could be more than one, although I can't think of any examples) is rolled off at a much lower frequency.
A 3-way design should preferable, at least in theory, but it requires an additional type of driver and a more complex crossover network, and both of those increase the cost.
It's really a question of performance versus cost. Multiple woofers deliver more bass output than a single woofer. If those woofers are relatively small -- say, 6.5-inch or less -- they should also deliver reasonably good sound in the midrange. However, if they are all operating in unison up to the crossover point with the tweeter, there will be anomalies in the midrange stemming from the physical separation of the woofers. So only one woofer (usually the one closest to the tweeter) is allowed to operate that high; the other (there could be more than one, although I can't think of any examples) is rolled off at a much lower frequency.
A 3-way design should preferable, at least in theory, but it requires an additional type of driver and a more complex crossover network, and both of those increase the cost.