Artar,
I guess I'll give you the quick rundown on my TT. Since wood is my business, and one of my favorite hobbies it was a fairly (ha!) straightforward affair. Selecting the woods for the look I wanted was actually harder than everything but the veneering of the radii on the plinth.
The quality level I was shooting for is probably a little less than what Chris sends out. I knew I'd never sell it, so there was one thing I really didn't care to get too anal about. To look at the pictures it looks like an heirloom piece. But there are a couple of slight flaws in the veneer that I didn't feel like fixing. Since I had a vacuum clamp/veneer bagging system on order at the time, I knew if I wanted to fix it it would be easy. I used cauls and clamps, and while I could have made it perfect, I wanted to get it done. If I would have waited for the bag, it would be perfect.
The process itself was simple, if you have access to the tools and knowledge:
Select grain you want to show, lay out wood, cut wood.
Joint wood, plane wood, cut wood again, lay up wood, glue wood, clamp wood, sand.
Layout holes, drill holes, fill holes with lead, plug holes, making sure that the curly end grain on each of the teak plugs lines up exactly, then sand.
Sand some more, prep for veneer, veneer, sand, sand some more, sand even more!
Many coats of shellac, using steel wool in between each coat.
Final polish with pumice suspended in paraffin oil using a felt pad.
Easy, eh?
One thing I did was make it a little bigger all around than a stock Teres. I just wanted some more heft. The other thing I did was to make sure the top and bottom surfaces were parallel. I mean parallel within .005 using a surface plate and dial indicators. I about crapped when we tested that, because on top of the sanding, I used a scraper for a better finish. I did use a machine sander to do the first rough sanding, but only down to 220 grit. I ended up with 800 grit & the scraper. Watching that needle not move was one of the most satisfying moments of the build.
Now I have steel templates to use for the next ones I build. There are a couple going now, out of various materials. I also bought 2 acrylic plinths from Chris. Why, I dont know, but they were only $150 shipped. I may make some cool stands out of them!
If I ever get time to revise my site, Im going to include a quite lengthy Word document that details what I did, complete with sarcasms and my bombastic wit!
P.S Now that I found out how to do pics, I'm going to have fun 'till the mods put an end to it!
I guess I'll give you the quick rundown on my TT. Since wood is my business, and one of my favorite hobbies it was a fairly (ha!) straightforward affair. Selecting the woods for the look I wanted was actually harder than everything but the veneering of the radii on the plinth.
The quality level I was shooting for is probably a little less than what Chris sends out. I knew I'd never sell it, so there was one thing I really didn't care to get too anal about. To look at the pictures it looks like an heirloom piece. But there are a couple of slight flaws in the veneer that I didn't feel like fixing. Since I had a vacuum clamp/veneer bagging system on order at the time, I knew if I wanted to fix it it would be easy. I used cauls and clamps, and while I could have made it perfect, I wanted to get it done. If I would have waited for the bag, it would be perfect.
The process itself was simple, if you have access to the tools and knowledge:
Select grain you want to show, lay out wood, cut wood.
Joint wood, plane wood, cut wood again, lay up wood, glue wood, clamp wood, sand.
Layout holes, drill holes, fill holes with lead, plug holes, making sure that the curly end grain on each of the teak plugs lines up exactly, then sand.
Sand some more, prep for veneer, veneer, sand, sand some more, sand even more!
Many coats of shellac, using steel wool in between each coat.
Final polish with pumice suspended in paraffin oil using a felt pad.
Easy, eh?
One thing I did was make it a little bigger all around than a stock Teres. I just wanted some more heft. The other thing I did was to make sure the top and bottom surfaces were parallel. I mean parallel within .005 using a surface plate and dial indicators. I about crapped when we tested that, because on top of the sanding, I used a scraper for a better finish. I did use a machine sander to do the first rough sanding, but only down to 220 grit. I ended up with 800 grit & the scraper. Watching that needle not move was one of the most satisfying moments of the build.
Now I have steel templates to use for the next ones I build. There are a couple going now, out of various materials. I also bought 2 acrylic plinths from Chris. Why, I dont know, but they were only $150 shipped. I may make some cool stands out of them!
If I ever get time to revise my site, Im going to include a quite lengthy Word document that details what I did, complete with sarcasms and my bombastic wit!
P.S Now that I found out how to do pics, I'm going to have fun 'till the mods put an end to it!