Ed, what kind of interface do you have between the MacMini and your DAC (USB, ethernet, S/PDIF, etc.)? And how much distance is there between the firewire cable and the DAC (and its cabling), as well as between the firewire cable and the rest of the audio system?
My suspicion is that your findings may have little if any applicability to Ozzy's situation. In his case the external drive is 50 feet away from anything that may directly impact sound quality, since an ethernet interface is used to cover that 50 foot distance, and jitter that may be induced by digital noise is essentially irrelevant for an ethernet interface, due to the packetized and buffered nature of data transmission and reception over that kind of interface.
Regards,
-- Al