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Audio Rack Construction

Happy New Year All!

I'm planning a rack with three wood (maple) shelves using threaded rod as the supports. This will be something similar to Salamander racks. Besides, the metal washers and nuts, I'm going to be using some type of isolation washer that will contact the top and bottom of each shelf.
So...shelf, isoloation washer, metal washer, and then nut.

Questions: 1. When passing the threaded rod through each shelf, should the holes in the shelves not allow the threaded rod to touch, so the only thing touching the shelves are the isolation washers? 2. Besides neoprene, what's a good material for the isolation washers? 3. After leveling each shelf during assembly, I'm planning to add aluminum tubing over the threaded rod and nuts between each shelf for a cleaner look. This would mean that the top and bottom ends of the aluminum tubing would also contact the shelves. Should I avoid this, or additionally add some isolation material between the ends of the tubes and the shelves?
kennythekey
kennythekey OP
593 posts
 
Thanks guys for the source information and excellent advice. Does anyone have an idea on how to finish off the ends of the rods for the top shelf? I've seen round nuts and end caps on manufactured racks but am having problems locating.
br3098
994 posts
 
Kenny, I like the Salamander rack; it is a well-made, affordable product for basic use. But if you are rolling your own you can probably do better. IMHO the main problems with the Salamander racks are that the light weight and rigid design work against the geometry: that is, small movements at the bottom of the rack result in larger movement at the top. This can make it especcially problematic for use with a turntable, for example, if you are on a suspended wood floor. The (optional) spikes are terrible, and I would like to see Salamander offer a floating shelf option for the line.

If you are determined to copy the Salamander design why not just but a unit and make your own maple shelves for it? You could resell the stock shelves and probably recoup most of the cost of the unit. Just a thought...
jdoris
972 posts
 
I got a lot of helpful suggestions on a similar topic here:

http://forum.audiogon.com/cgi-bin/fr.pl?htech&1158841915&openmine&zzJdoris&4&5#Jdoris
kennythekey OP
593 posts
 
BR3098 - Thanks, I'm just copying the threaded rod concept from Salemander and will be using heavier maple shelves and as recommended, shot inside the external tubing around the rod. The end result should be a lot heavier and more rigid. I'm not placing my turntabl;e on this rack.

Jdoris - Thanks for the link I will check it out.
kennythekey OP
593 posts
 
Wow, tons of info from the link provided by Jdoris. The original thread was back in 2006, and the raw materials have gone up nicely since then. That still won't stop me.

Lots of stuff to go through and I'm taking off for vacation. Will be back next week and will re-focus then.

Thanks everyone!
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