Hi again,
It's hard to describe some of the things I'm hearing since I don't share the audio vocabulary (yet) that you folks have. Not quite accurate, but the closest description is that the harshness is somewhat like humming and then patting your chest -- what should be a smooth sound is disrupted by unnatural vibrations.
I bought the Auvio RCA cable and the ferrite clamps that I installed, 2 per channel, on the CD-pre-amp and pre-amp to amp interconnects. I installed the new Auvio cable between the pre-amp and amp. The remaining non-brand RCA cable seems to be pretty good as generic goes (a little thicker than normal and w/ gold plated leads).
Again, re-configuring the room layout and adding some fabric to minimize reflections (still get some echo from clapping but not as bad as before), seemed to have a dramatic impact. I could turn up the volume louder before the harshness kicked in.
I also moved everything into a larger room (temporarily) that is asymmetrically shaped (no/minimal echoes from clapping). The sound really opened up then and harshness was moved to even louder volumes.
I'm guessing that:
1) room dynamics is having a large first order effect
2) the better(?) cables and the ferrite cores may be helping but not sure; hard to tell after changing the room config
3) the harshness also depends on what I'm listening too (Monheit singing louder and at higher frequencies can result in harshness; acoustics like Joe Pass seems less susceptible). Perhaps room dynamics affect certain frequencies more than others; or maybe just the selective sensitivity of my ears.
4) at some loud (uncomfortable but not painful) volume level, I think I'm approaching the limits of either the amp and/or the speakers (starts at about -5db) -- harshness that is maybe distinct from the symptoms I hear with Monheit at lower volumes.
I think now I can listen to things like Monheit at volumes I desire (around -15db to -20db) w/ acceptable levels of harshness (perceptible but perhaps not enough to drive changes to components with their associated costs) whereas before the harshness was unbearable and tiring.
I'll continue to experiment with room dynamics and look into getting a better (24/192?) CD player (my 20 year old Sony has had a good run). But the sound is much more enjoyable than 24 hours ago. :)
Thanks much to all for the help and suggestions!