Dave Brown, Dec 23, 11:52 PM
It’s been a while since I have looked at the schematics and I was looking for something in common between all of those. My gut reaction is a connector. Tin corrodes and becomes intermittent. I’ve also seen failures mostly on the single sided phenolic boards but without plating it would happen on this board also. On a normal PCB with plating, the connector pins are held firmly to the board. Without plating they are only held on by the rear pads since you can’t solder the front pads since the connector covers them. You can never get the connector absolutely tight to the PCB and the leverage of the pins will rock them. The runs fracture right along the connection to the soldering. It would exhibit the kind of behavior you are seeing and is exasperated by temperature differences.
What I do for repairs is use epoxy to glue the connector to the topside of the PCB and on the bottom scrape away the solder mask about 3/15” from the pad and jumper the connector pin over to the fresh copper.
Typically you can see the connectors move a bit when you rock them.
This makes more sense than a random trace crack or a cold solder joint in that there is constant stress on the pins with the cable tension.
The connectors going to the front panel PCB makes the most sense. I think there is a front panel PCB. It’s been a while.
Dave