I use the MiniDSP with my Oris 150 horns, but I just use it as a low pass filter to the bass cabinets set at160hz with a second order filter—this matches up well with the natural roll off of the horns while providing a clean signal to the horns. I suggest you give this try if you haven’t already; I believe this is how the Oris designer intended it to be used.
MiniDSP nows sells a higher spec version, but I don’t know if is any quieter. Have you tried a better power supply?