Wow, this is getting interesting!
Hopefully this is my last quote from Peter Walker of Quad on the subject of speakers: "Anybody can build an electrostatic loudspeaker. The trick is to build one that lasts" or some such.
In the 18 years between inventing and releasing the ESL-63 to the market, Peter built in many protections. The most effective, in my opinion, is an incipient ionization detector that senses when sparking is about to occur. Other measures include reducing the instantaneous signal voltage when it gets to 40-Volts and shutting it down at 56-Volts.
A very influential person in the modification space was the founder of SME, Alastair Robertson-Aikman,.who tried stacked ESL-63 speakers (stacked at right angles). He beefed up the frames, and tilted the panel back slightly. Quad made a beefed-up ESL-63 for studio use, and Robert's ideas found their way into subsequent Quads like the ESL-2905 which I use now. Ironically, despite the massive weight bolted to the base, the standard floor spikes, the reinforced frame and the stressed triangulated support bar at the rear, the panels themselves still float in a foam surround.
My source, apart from general reading and personally meeting Peter Walker and pulling apart and rebuilding ESL-63 and ESL-2905 speakers, is the book by Ken Kessler which is included, along with white gloves, with each pair of ESL-2905 speakers. The square wave test reportedly caused over half the production to be rejected. Production has now moved from England to China, where much more attention is paid to details of assembly. For example, every screw for the grills is also cemented, and every wire is hot-melt glued wherever it traverses a slot in the panel frame. The Chinese have not been as successful with the adhesive used to attach the mylar film, and most of my panels have needed repair over say 20 years There are 12 panels per pair.of 2905, 8 for 63s.