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Audio Rack Construction

Happy New Year All!

I'm planning a rack with three wood (maple) shelves using threaded rod as the supports. This will be something similar to Salamander racks. Besides, the metal washers and nuts, I'm going to be using some type of isolation washer that will contact the top and bottom of each shelf.
So...shelf, isoloation washer, metal washer, and then nut.

Questions: 1. When passing the threaded rod through each shelf, should the holes in the shelves not allow the threaded rod to touch, so the only thing touching the shelves are the isolation washers? 2. Besides neoprene, what's a good material for the isolation washers? 3. After leveling each shelf during assembly, I'm planning to add aluminum tubing over the threaded rod and nuts between each shelf for a cleaner look. This would mean that the top and bottom ends of the aluminum tubing would also contact the shelves. Should I avoid this, or additionally add some isolation material between the ends of the tubes and the shelves?
kennythekey
kennythekey OP
593 posts
 
I like the the ideas about filling the tubing but there seems to be different thoughts about isolating the shelves from the threaded rod. Rigid is very important but most of the better rack manufacturers use some sort of isolation between the shelf and the frame.

I am planning to drill and tap the bottom of the rods and screw in heavy brass spiked feet.
rushton's avatar
rushton
2,445 posts
 
Several people in my local audio group have built racks similar to what you're proposing. In each case, removing the isolating washers made an improvement. Take a look at the systems of Audiogon members Sbank and Slipknot1.
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kennythekey OP
593 posts
 
Thanks Rushton, I will take a look and get back.
kennythekey OP
593 posts
 
Well, there you have it nice and simple.

I know that brass is a coveted material, but it appears that Slipknot is using steel but that's hard to see. Brass gets expensive especially with all those nuts and bolts. I was thinking about using 5/8" steel rod and fasteners, and then covering it with the aluminum. I was first thinking 3/4" but nuts at that size are special order where I am.

For the top shelf I was going to use brass nuts/washers to match the bottom feet. I've been looking for a flat brass end cap for the top nuts but no luck.
elwood
42 posts
 
Try boltdepot.com for your source, also mcmaster carrs
they both have a wide range of parts at industrial prices
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