Please assure me I'm not going to burn my house down.


I recently bought some new mono class D amps to replace a stereo class D. I had a pair of identical diy power cords connected to the stereo amp and my preamp.

Well, with monos I was obviously going to use the identical power cords. So I needed a new PC for my pre, as the older diy version I had laying around just used thhn wire from Lowe’s and didn’t sound great. So, after some thought and research, I decided to make a PC out of cat 5 plenum cable. I kept it in its blue sleeve (containing 4 twisted pairs) and then I braided 3 lengths together for each conductor. I then took those three braids and braided them. What I have sounds incredible and I’m fairly confident that it is safe electrically.

Please reassure me. Or tell me I forgot about x, and that I should cease and desist. Or laugh at how cheap I am...

But really, I’m not going to start a fire here, am I? 8 conductors per length x 3 lengths for each conductor equals 24 strands of 24awg. Which equals 10awg for each conductor...
128x128toddverrone
Well, mine was more than just theory. It’s also legal liability.

Imaging trying to explain to a judge that the 4 house fire you caused should not have happened because you used 4 network cables braided together, and that you HAD to do it because your DAC was too bright otherwise...

I woudln't want to be in that courtroom at all.

Use only cables approved for use as power cords or get a hobby that doesn't risk your life and that of others.

Best,


E
You guys are great. Truly. Erik, I appreciate your no BS attitude. I’m curious, though, why other diy power cable threads haven’t gotten this rawkus. Is it the cat5e cable, or my edgy headline? Because I’ve made other power cables and mentioned it in other threads, as have others, and this is the first talk I’ve heard of houses burning down and liability and such. I do realize I started the house burning down talk.. :-)

I did just find, buried in the NEC, that UL listed communications cables are rated to, at minimum, 300v. 24awg solid copper can handle .6 amps. I have 24 strands per conductor. As long as I terminated everything well, in terms of electrical theory, is there a safety problem? That’s my real question. Not liability. I understand that part..
Here’s a test for you - go to Home Depot and buy what ever length of cord you need replace your CAT5 cable with this
http://m.homedepot.com/p/Southwire-10-3-SOOW-Black-600V-By-the-Foot-55809799/204632922
Its 10 gauge too so you will compare apples to apples, then let us know if you - truly - hear any difference. This wire is designed for what you use it for.

Good listening

Peter
As a retired insurance manager, I can tell you that only intentionally set fires are denied, i.e. arson. There is no exclusion for stupidity. For example, you leave a frying pan unattended on the burner, house catches fire, covered loss.

To address your point about 24 x 0.6 ~ 15 (amps), and braiding together,  the current carrying capacity of multiples depends on their exact physical relationship. That is, if insulated wires are close together, they will not be able to radiate heat as efficiently as if they were separated. Then wires might get hot. Hot (copper) conductors have higher resistance. This has the potential to create a positive feedback loop, and we are back to the potential for HF.