@phusis I have no experience with horn subwoofer. For most of us they are impractical do to size constraints. For sure distortion will be lower for any given size driver due to efficiency. They problem is low bass will rattle and resonate almost anything. IMHO is is much easier to make a small enclosure resonance free with clever design and balanced force construction. It will not come remotely close to the efficiency of a horn but is way more practical from a size perspective. You are doing exactly as I suggested for crossover and slope. The game is keeping the sub out of the midrange or you will have mud. You are running 85 Hz @ 36 dB/oct. If you move up to 100 Hz you will have to steepen the slope. I can change crossover points and slopes on the fly which is very helpful for AB comparisons.
@audioquest4life The largest I would go is 15". The reason is the larger drivers have more trouble maintaining pistonic motion, they wobble. If you want more subwoofer use multiples of smaller drivers. Two 12's make a 15. Two 15s make an 18. So, go with four 15s. I use 12" drivers because the 15's would require a larger enclosure which will not fit in my situation and larger enclosures are more difficult to control from a resonance perspective.
@gdaddy1 Rel is only interested in selling as many subwoofers as they can. Their method of implementation is worse than silly.